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天津市科特迪汽车配件有限公司

TianJin KeTeDi Auto Parts Co., LTD

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无尘喷漆房的温湿度与送排风控制系统

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无尘喷漆房的喷漆工位需分别配置两只可自转的不锈钢吊环用于装挂15Kg以下的零件。喷漆室内的风管、电机及设备的开关、灯具、电接触点等应具备防爆功能,且所有金属构件应有专门的防静电接地;每个喷漆房内需配置独立的温度、湿度显示和记录装置。(温度、湿度传感器及记录设备需进行校准)。喷漆房手动工位可根据需要具备改造成机器人喷涂工位的功能。

无尘喷漆房内的有害气体浓度或强度及噪音至少应符合GBZ2.1-2007《工作场所有害因素职业接触限制.化学因素》和GBZ2.2-2007《工业场所有害因素职业接触限制.物理因素》的要求;喷漆房内所有的设备设施及电气连接等均应具备防爆、防静电功能,存在安全隐患的设备设施应具备安全互锁功能,喷漆房工作地点满足国家职业健康安全(AQ 5208)和涂装作业安全规程的要求。


无尘喷漆房的温湿度控制系统与送排风控制系统需进行联动控制,电机选用国内外知名品牌的F级绝缘等级防爆型的国内外知名品牌的变频电机,以达到工艺条件。自动喷涂设备控制方式采用国内外知名品牌的触摸屏+PLC进行控制,具备自动与手动功能,正常状态下均由中央PLC集中控制,且手动控制兼有独立性,可不与其它设备(PLC)关联。

喷漆房内的各仪表与PLC通讯,PLC加触摸屏集中监控,PLC需配置网络接口,供后期在线集中监控做准备。无尘喷漆房的送风过滤前后及排风段需使用安装压差计,以检测风压变化并加以控制,同时可用于判断过滤堵塞情况。


废气处理方式采用喷淋+干式过滤+光氧分解+活性炭吸附+排风机,废气处理后排放标准应达到DB51/ 2377—2017《四川省固定污染源大气挥发性有机物排放标准》的要求。


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