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天津市科特迪汽车配件有限公司

TianJin KeTeDi Auto Parts Co., LTD

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全套UV涂料的喷涂工艺产线的方案

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目前我们正在参加一个大客户的方壳电芯的UV涂料喷涂项目,客户需要在方壳电芯的铝外壳上喷涂UV固化涂料,作为电芯外的电性能绝缘层。我司专门为客户开发了一款UV固化涂料,客户测试的结果能够满足他们的需要。目前他们需要考虑UV涂料的喷涂工艺产线的方案。希望我们推荐合适的喷涂设备供应商于最近到他们那里当面交流生产工艺方案。


我们目前开发的UV涂料还没有正式的名称和TDS,3P letter见附件。

UV涂料的喷涂工艺:

1.目前使用有气低压雾化喷枪喷涂;

2.每次喷涂的干膜厚度在40um-50um,2喷2固最终膜厚达到80um-100um;固化时间为10s左右;

3.紫外线波长为380nm,目前实验室验证阶段使用的UV固化设备为贺利氏的F300S,见附件。


客户的电芯如下图所示,尺寸为290mm*230mm*80mm,上面有正负2个极耳,极耳尺寸25mm*25mm,材质为铜和铝,电芯总重为5kg,需要喷涂所有面,涂覆且均匀。


客户产品的喷涂工艺要求:

1.6个面均需要喷涂;需要设备供应商考虑如何夹持电芯,最终完成的电芯外面涂层不能出现任何夹持痕迹;

2.客户倾向夹持极耳来喷涂;

3.因为电芯不能耐80度以上高温,所以使用UV固化;

4.客户要求的生产节拍最低不能低于12件/分钟,越快越好;需要考虑怎么样的喷涂方式可以达到最高的生产效率,目前有其它粉末喷涂工艺供应商提供的生产效率是36个/分钟;

5.客户要求达到最高的材料利用率,需要从喷涂工艺和涂料回收两个方面考虑如何提高涂料利用率;

6.2019年6月客户会先上一条UV喷涂验证线,视验证结果再决定后续的正式产线的计划,希望荣德公司为我们的客户提供全套自动UV喷涂线。



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